Brushless motor segmented stator core three-station two-axis winding machine
This segmented stator automatic winding machine adopts a three-station needle winding design, which can wind 6 segmented stators at the same time. The equipment design conforms to the man-machine principle. The equipment is highly suitable for standing on feet and standing for employees. The operation is convenient and safe. In addition to manual loading and unloading of materials, all other automatic controls can minimize process actions, reduce labor intensity and will not impose higher than usual requirements on the personal physical condition of the operator. The equipment has good and comprehensive safety protection measures, and the rotating parts on the equipment , Dangerous parts and dangerous parts, such as transmission belts, shafts, transmission chains, couplings, belt wheels, gears, flywheels, sprockets, etc. are equipped with protective devices. When the operator cannot enter the dangerous area or when the personnel stray into the dangerous area, the equipment can perceive the corresponding protection action and will not cause harm to the personnel: the emergency stop button switch is configured, and the protection device control system realizes linkage and interlocking.
Basic Specification
Product name: Brushless motor segmented stator core three-station two-axis winding machine
Wire diameter range MaxΦ2.0mm, copper wire or aluminum wire;
Core thickness Max100mm;
Iron core size (according to the drawing);
Winding station: two-axis three-station
The product qualification rate, the defective rate of the winding process such as wire breakage and poor insulation after winding is less than 0.1%;
Equipment beats The outer diameter of the iron core is 84mm, the inner diameter is 42mm, the stack thickness is Max60, the wire diameter is 1.5mm copper wire, the number of turns is 21 turns, single wire, it takes about 20 seconds to complete one winding / 2 pieces;
Winding speed: the maximum speed of the equipment is 300rpm;
Production Process
This automatic stator winding machine is suitable for winding the stator core of a block-type brushless motor, such as the winding of the stator of a 3-phase concentrated winding motor.
Technical Proposal
Machine Features
Two ways of single winding and double layer winding can be realized by changing fixtures, accessories and equipment debugging.
Manually install the iron core, automatically wind the wire, leave the thread head, automatically strip the wire skin (optional), manually take the stator,
The height of the equipment is suitable for employees to stand on their feet, and realize all automatic control
Servo motor control, the winding arrangement is neat and orderly, and the winding is in accordance with the drawings.
Two-axis three-station, double-station shaft spacing is 400mm.
The product defect rate is less than 0.1%;
Safety requirements, the equipment meets ROHS requirements; the equipment runs without oil leakage and pollution-free environment;
The equipment adopts manual, semi-automatic, and automatic operation modes. The side of the equipment has protective glass, and the front has a manual operation sensor. It shuts down in time during manual operation (uninterrupted power); if there is an abnormality in the production process, it can immediately alarm and take protective measures to prevent injury Or damage the equipment, there is grating protection, no safety hazards;
The mold change is fast and convenient, and the whole set of mold replacement, installation and commissioning is less than 60 minutes.
The equipment runs stably, the failure rate is low, and it is easy to repair and maintain.
During the operation of the equipment, there is no abnormal sound, vibration, no abnormal smell, and temperature rise meets the standard; the pressure is within the allowable range.
The electrical control system of the equipment: with overload protection and short-circuit protection functions. When the device's circuit is bumped into the case, the control system cuts off the power supply of the circuit within 0.1 seconds.
A three-phase five-wire power supply system is adopted, and the equipment shell adopts protective zero connection measures.
The motor is installed firmly, and the control requires overload, short circuit, and open circuit protection, and the protection level is above IP54.
Motor control mode: air switch + contactor + thermal relay or motor protection switch for control system.
Product Video
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